A Pharma manufacturer was experiencing increased risk of batch failure due to undetected contamination risk in their key raw material. Undetected real time contamination, and reactive mitigation strategies during production cycle led to increased cost, high failure risk, and delay in supply of products delivery.
Solution
Develop data pipelines, Map out current processes and workflows, Data collection, analysis, & cleaning to Identify patterns, anomalies, co-relations in data for feature engineering
Leveraging our data-AI accelerators identify, test, validate multiple ML predictive models for predicting the contamination risks
Develop real time alerts and notification mechanism for early detection of contamination risk with dashboards
Continuous improvement and ML models re-training with feedback from Subject matter experts (SMEs)
Setup a mobile enabled real-time time data capture capability reducing paper-based data collection
Impact
Reduced Batch Risk failure and Mitigation cost
Automated digital capability eliminating manual steps and data integrity/quality issues
Proactive, real-time alerts on Contamination probability
Analytical dashboards to monitor the performance and trends of key features and parameters